The other day, we were sitting out the patio enjoying the warm spring weather. We were getting ready to have a braai, and I had just opened a new bag of Kameeldoring fire wood. While hauling bits of wood out of the bag, I came across a rather interesting piece. It was about 35 cm long, and about 10 cm thick. The inside of the wood had rotted through giving it a really cool appearance. I immediately thought I had to do something with it. It looked just too nice to throw on the braai.
I used my power washer to clean off the caked in drit and muck and get rid of some of the punky, rotten wood. After leaving it to dry in the sun for a couple of hours I used a wire brush to remove the rough outer pieces and smooth it down. I used my Dremmel with a fine rotary sanding attachment to clean the inside. It started to take shape quite nicely!
I scratched through my odds ‘n sods bin and came across a piece of Blackwood with a live edge. I straightened the edges on the table saw, and sanded it down. I used a piece of copper tubing to give it a little more height and place for the bulb and shade to attach.
I smoothed the wood down with some steel wool before applying two coats of a dark beeswax finish. I wired in a bulb and added a lamp and it was done.
And then, suddenly, popping into my YouTube feed was a series of videos on Japanese lanterns, or Shoji Lamps. I had to try and make one. I thought hand cutting dovetail joints was tough, but this was truly something else. In traditional Japanese carpentry, the Shoji screens contain hand-cut and elaborate kumiko or lattice patterns covered in paper. I scratched around in my odds ‘n sods and found some Beach and Kiaat pieces. These were perfect for what I had in mind,
I cut and planed and polished, and then planed some more. I squared the Kiaat side pieces at 20mm each and cut the half-lap joints in each to form the frame. I planed and squared the Beech to form the kumiko lattice pieces. These were planed to 8mm each and then I hand cut the lap joints to form the lattice. This was where the challenge lay. This is delicate, and detailed work and takes a fair degree of planning to get it right. I struggle to draw plans and prefer to work things out as I go along. That works out 9 times out of 10, when I making something rustic like the Firewood lamp. If its a little off square it adds character. If the proportion is not quite right, keep cutting till it looks right. However with these fine woodworking pieces, it has to be right. Every mistake is horribly amplified and easily noticeable.
I sanded all the pieces to 220 grit and gave it a fine polish with 00 steel wool. I used some white beeswax as a finishing coat. I used spray glue and translucent trace paper for the screens and wired in an LED bulb. A little bit of wood, paper and a gazillion hours of patience, cutting and fitting and it was done.
These two pieces couldn’t be more contrasting. The Firewood lamp is rough and rugged. It is striking in its appearance and the wood was saved from cooking my lamb chops by chance. The Shoji lamp is delicate, proportioned and balanced. When lit, it has a soft diffuse glow.